Tuesday, September 14, 2021

Automatic SMT Assembly Line - Increase Production and Reduce Labor Costs

 

Product Description: Automatic SMT assembly line, this fully automatic SMT assembly line for mid output PCB production, such as consumer-ready PCB, iPAQ PCB, LPGPE PCB and others, with daily output upto 10000-20000pci. It is suitable for desktop fabrication and can be easily integrated to manual processes. With the use of software such as AutoCAD, Revit, Solid Works or other CAD applications, it becomes easy to integrate and control the whole process. It helps you to visualize and manage the entire manufacturing process and helps you make quick decisions.

With electronic components becoming extremely vital to business and industry, manufacturers and SMBs are looking for efficient and cost effective ways to mass produce their products. To this end, they are increasingly making use of an automatic SMT production line for their products. This process is fast becoming popular in manufacturing because of the increased speed with which it can be completed, the ability to precisely and consistently manufacture thousands of products in a short period of time, and the reduced need for manual labour.

Automatic SMT assembly line for electronics and other forms of manufacturing has evolved through the use of state of the art technology and is now available from leading companies around the world. This type of machinery is now easily available to SMBs and manufacturers alike. Juki, a premier manufacturer of electronic components has introduced a new design to its series of smt production lines. The new line of juki pcbs motherboard manufacturers produces high quality motherboards, processors, memory modules and other electronic components.

The new design uses four high performance digital inspection cameras, each individually controlled by a program, which are affixed to the processor and motherboard on the site production line. This enables manufacturers to easily check individual components for possible defects and faulty solder joints during the final testing and adjustment process. The four inspection cameras allow the operator to easily monitor and oversee all aspects of the test, eliminating human error. This method not only lessens production costs but also makes for a much faster and efficient closing time for customers.

An automatic set production line can be used to quickly manufacture thousands of identical items, reducing the cost and time of material and labor. When a company needs to mass produce a large number of identical parts they often use the standard, manual assembly method. Because this method takes a long amount of time, manual labor is necessary as well as the expertise of individual sales representatives. In addition, standard equipment makes it very difficult to add extra circuits to a line that's already under production. However, by using the automatic SMT production line, manufacturers can easily double or even triple the number of parts per hour. This not only creates faster production but also allows for increased sales of each product.

A microprocessor located on the assembly line directs the movement of tiny circuit boards through a series of conductors and electrical components while simultaneously monitoring any irregularities. Due to the incredibly small size of these components, SMTs must always be assembled by a skilled operator. Although many automated machine parts are designed to be extremely accurate and reliable, there is always room for human error. Therefore, companies that utilize automatic SMT production line production must make certain their operators have received extensive training in performing this type of equipment and have the proper equipment maintenance and setup to properly run this line.


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